In the broaching process, the type of tool chosen will have a significant impact on the quality of the finished part, so it is especially important to choose the right tool. Here are a few factors you should consider when choosing the right tool: Top 10 factors for how to choose a broach cutter
1. Material Type:
The type of material being machined has an important impact on the type of tool chosen. For example, when machining soft materials, the tools required are different from those required for hard materials.
2. Depth of Cut:
Depth of cut is another important consideration when selecting the right tool. The tools needed for shallow cuts are different from those needed for deep cuts.
3. Surface Finish:
Surface finish is also an important consideration when choosing the right tool. If you want a smooth finish, you will need to choose a different type of tool, while if you want a rough surface, you will need to choose a different type of tool.
4. Workpiece Size:
The size of the workpiece also has an impact on the type of tool selected. When machining small parts, the tools required are different from those needed for large parts.
5. Machine speed:
The speed of the machine is another important factor when choosing the right tool. If you are using a high-speed machine, you will need a different tool than if you are using a low-speed machine. This is because the speed of the machine affects how the tool cuts the material.
6. Machine power:
The power of the machine is also an important factor to consider when choosing the right tool, but there are some exceptions. For example, smaller tools can be used when using CNC machines than manual machines.
7. Broaching Type:
The type of broaching is one of the important factors to consider when choosing the right tool. There are two main types of broaching: surface broaching and internal broaching G. For surface broaching, a different tool is needed than for internal broaching.
8. Application:
Application is also one of the important factors to consider when choosing the right tool. There are several different types of broaching applications, such as gear cutting, keyway cutting, and spine cutting. Each application requires a different type of tool. Before choosing the right tool, it is necessary to clarify the type of broaching application required.
9. Budget:
Budget is also one of the important factors to consider when choosing the right tool. There are several different types of knives available in the market, and they vary in price. You need to choose a tool that fits your budget. However, it’s important to remember that tool cost is not the only factor to consider, but also tool, setup, and operator costs.
10. Availability of replacement parts:
Another factor to consider is the availability of tool replacement parts. If you are using a discontinued tool, it may be difficult to find a replacement part. This can be a major problem when the tool fails during work. Always ensure that replacement parts for the selected tool are readily available.
